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  • Scott Hickey

Common Causes of Equipment Malfunction

Equipment malfunction does not come as a surprise. If not treated properly, it can impact the performance and efficiency of a company.


It is common for industries to deal with machinery malfunction. Since electrical contractors have to utilize an aggressive approach to get the work done, the machinery sometimes wears out. Electricians and electrical contractors can diagnose the problem. To fix it, however, requires time, and it can sometimes affect the efficiency of the workers. This is the reason that the best electrical automation controls need close attention so that it does not affect the flow of work.


What is Equipment Malfunction?

Equipment malfunction refers to an event where the machinery or equipment fails to perform or fails to give the intended purpose. It may be the case that the machine has stopped working or is not meeting the expectations.

With electric automation and robotics technology, the world is relying on automation. Every now and then, human intervention is needed to keep the work going. This is the reason that equipment malfunction, in some cases, gets fixed and continues to produce the desired results.


Common Causes of Equipment Malfunction

Electrical contractors in Cambridge and other parts of the world have to face the problem of equipment malfunction occasionally. While the machinery shows signs of potential risks or failure, frequently, it gets ignored.

Electrical automation companies often have to stop working when they encounter such a problem. Having knowledge about such risks or break down can be a great defense against unplanned downtime.

Some of the common cause of equipment malfunction are given below:


Poor Maintenance


Just like the human body, the machine also needs some downtime. Poor maintenance is often the cause of dysfunction or break down. Rough use or overusing a piece of machinery can cause irreparable damage that can cost a lot in the long run.

Automation and electrical engineering have made it possible to rely on automated machinery and systems. This does not mean that machinery does not need downtime. Companies need to schedule daily maintenance sessions so that machines can continue working for a long time.

Preventive maintenance not only reduces the energy cost but also increases the efficiency of the equipment.


Faulty Electrical Connections


Electrical automation controls and, in general, electrical companies require electrical connectors for operating the machines. Avoid using poor connectors for machines to work in perfect condition.

Cleaning the dust and dirt can help the connectors as well as machines to perform better. Use compressed air for cleaning instead of water to keep the surface dry and away from moisture.


Pushing Machines for Too Long


Pushing machines or running them for a long stretch can cause the devices to die before their time. This is the reason that every now and time it is essential for machines to have downtime. It can strain the joints, which can lead to permanent damage. So make sure to schedule maintenance time for the machines.


Not Listening to the Warning Signs


Electronic automation controls come with warning signs. These flashing signs often have a message like high engine temperature, low hydraulic pressure or faulty machine panel wiring, etc. All these problems, if not addressed in time, can create permanent damage in the machine. So instead of avoiding these signs, the electricians and electrical contractors are expected to treat the problem as soon as possible.


Untrained Staff


Frequently, it is seen that the workers in a company are not trained well to be able to operate the machinery. Any miscalculated step can lead to breakdowns. These costly breakdowns often lead to permanent damage.

Equipment operators or electrical contractors are aware of the electrical automation controls. To keep the electrical automation services up to date, they are given in-depth training on how to operate the machines. They also learn the basics of troubleshooting and other information relevant to the machines. This knowledge can help them in using the devices in the right way.

Diamond Controls electrical contractors in Cambridge makes sure to train their staff to avoid any such issue. We make sure that our employees are well-trained before they can use the machinery.


Replacing Only Worn Parts


Machines are tricky sometimes. They often show signs of malfunction and continue working after the worn part has been replaced. However, the best electrical automation controls often show some hidden problems. Therefore, replacing only the worn part sometimes does not help. It is important to get to the root cause of the problem to treat it.

These are some of the common causes of equipment malfunction. Making the use of the best electrical automation controls, one can detect the problem and resolve it before it gets out of hand.


The Bottom Line

With scheduled maintenance, trained operators, and addressing the warning signs, electrical automation companies can increase the lifetime of their machines. At Diamond Controls, electrical contractors make sure that they look after the machinery and its performance. Electrical contractors at Diamond Controls (Cambridge), are a group of well-trained workers. We understand that for a company to prosper, it is crucial to keep the foundation secure by listening to the needs of the machines and equipment.


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